Máquina de Soldadura para Módulos LED de Precisión WPM-142
Máquina de Soldadura para Módulos LED de Precisión WPM-142 Thumb

Máquina de Soldadura para Módulos LED de Precisión WPM-142

  • Modelo del producto: WPM-142

  • Máquina de soldar módulo LED WPM-142
    Tamaño: 45 cm * 50 cm * 60 cm
    Peso: 45 kg
    Potencia: 350 W
    Carrera máxima, eje Y, carrera máxima es de 260 mm, carrera máxima del eje Z es de 120 mm
    Rango de temperatura 0-480 °C
    Control de la salida de estaño, motor
    paso a paso 420 Sistema de control Programa de un solo chip
    Cabezal de soldadura soportado OD de punta de hierro 1.0-5.5 mm
    Método de calor del cabezal de soldadura Calentamiento de alta frecuencia de 120 W Método
    de transferencia Transmisión
    Compatible con el diámetro del alambre de 0,1 mm-1,2 mm
    Velocidad rápida de soldadura 0,01 segundos
    Precisión de repetición ±0,02 mm
    Modo de deslizamiento de pista Estructura de gobierno en línea
    recta Grabado CNC de aluminio

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Descripción detallada

WPM-142 Full Automatic LED Module Soldering Machine - Achieve Superior Quality and Efficiency in LED Module Production

Elevate Your LED Module Manufacturing with the WPM-142: Automated Precision Soldering for Unmatched Quality and Throughput

Introduction:

In today's competitive LED lighting market, achieving consistent, high-quality soldering is crucial for product performance and longevity. Introducing the WPM-142 Full Automatic LED Module Soldering Machine, a cutting-edge solution designed to revolutionize your LED module production. This advanced machine automates the entire soldering process, surpassing the limitations of manual soldering and delivering superior solder joints, increased production speed, and significant labor cost savings. Experience the future of LED module manufacturing with the WPM-142, and unlock a new level of quality and efficiency in your production line.

Key Features and Benefits: Automation, Quality, and Unparalleled Efficiency

The WPM-142 LED Module Soldering Machine is engineered for exceptional performance and ease of use, offering a comprehensive suite of features designed to transform your LED module manufacturing process:

  • Full Automation for Superior Soldering Quality and Consistency: Eliminate the variability and inconsistencies inherent in manual soldering. The WPM-142 provides full automatic soldering, ensuring every solder joint is consistently high-quality and surpasses the standards achievable with manual methods. Experience a dramatic improvement in solder joint reliability and overall product performance.

  • Enhanced Soldering Quality - No Fake Tin, Perfect Program Execution: Guarantee flawless solder joints and minimize defects. This machine is equipped with a perfect soldering program meticulously designed to eliminate common soldering issues such as "fake tin" or cold solder joints. Experience consistently reliable and robust solder connections, reducing rework and increasing product lifespan.

  • High-Speed Output for Maximized Production Throughput: Boost your production volume and meet demanding deadlines with exceptional speed and efficiency. The WPM-142 achieves impressive output rates:

    • LED Module Output: 3000~5000 pieces per hour

    • Lamp Post Output: 2000~3000 pieces per hour
      This high-speed capability significantly increases your production throughput, allowing you to manufacture more LED modules and lamp posts in less time and optimize your operational efficiency.

  • Significant Labor Cost Savings - Reduce Workforce by 4-5 Laborers: Dramatically reduce your labor expenses and improve your bottom line. The automation provided by the WPM-142 allows saving 4 to 5 laborers per machine, freeing up valuable personnel for other critical tasks and significantly decreasing your overall labor costs. Experience a rapid return on investment through reduced labor dependency and increased automation.

  • High-Power Heating Controller for Stable Continuous Soldering: Ensure consistent and reliable soldering performance, even during continuous high-volume production runs. The machine features a high-power heating controller that guarantees the stability of continuous solder. This robust heating system maintains consistent temperature and heat delivery, essential for producing uniform and high-quality solder joints throughout extended production cycles.

  • Double Soldering Heads for Enhanced Throughput and Efficiency: Maximize your soldering speed and efficiency with double soldering heads. The WPM-142 is equipped with two soldering heads, enabling it to solder 2 points per time. This dual-head design effectively doubles your soldering capacity, further accelerating production and reducing cycle times.

  • Dual-Rail Structure for Increased Stability and Precision: Enhance machine stability and minimize vibrations for improved soldering accuracy. The WPM-142 incorporates a dual-rail structure, providing a more stable and robust platform for the soldering process. This enhanced stability minimizes movement and vibration, contributing to increased soldering precision and consistent quality output.

  • Precise Temperature Control for Optimal Soldering Results: Tailor the soldering process to your specific materials and requirements with a wide range of temperature control (0-480℃). This adjustable temperature range allows for precise optimization of soldering parameters, ensuring optimal solder flow and joint formation for various LED module components and solder types.

  • Accurate Tin Output Control via Stepper Motor: Minimize material waste and ensure consistent solder application with precise control of the tin output via a 420 stepper motor. This advanced control system allows for fine-tuning of solder wire feed, ensuring accurate and repeatable solder dispensing, reducing material consumption, and improving the consistency of solder joints.

  • Intuitive Single-Chip Program Control System: Operate and manage the machine with ease using the user-friendly single-chip program control system. This intuitive control interface simplifies setup, programming, and operation, minimizing training time and maximizing operator efficiency.

  • High-Frequency Heating Soldering Heads for Rapid and Efficient Heat Transfer: Experience rapid and efficient heating for faster soldering cycles and reduced energy consumption. The soldering heads utilize 120W high-frequency heating, providing rapid heat transfer to the soldering point. This efficient heating method contributes to faster soldering speeds and reduces overall energy consumption.

  • Belt Drive Transfer Method for Smooth and Reliable Material Handling: Ensure smooth and consistent movement of LED modules through the soldering process with the belt drive transfer method. This reliable transfer system provides controlled and predictable movement, minimizing product handling issues and contributing to consistent soldering quality.

  • Versatile Wire Diameter Support (0.1mm-1.2mm): Adapt to various soldering requirements with a wide supported in wire diameter range of 0.1mm-1.2mm. This versatility allows you to use different solder wire gauges based on the specific needs of your LED module designs and soldering applications.

  • Ultra-Fast Soldering Speed (0.01 sec): Achieve incredibly fast soldering times with a soldering speed of 0.01 seconds. This rapid soldering capability contributes to the machine's overall high throughput and minimizes cycle times, maximizing your production efficiency.

  • Precisión de repetición excepcional (±0,02 mm): Garantice una colocación consistente y precisa de la unión de soldadura con una alta precisión de repetición de ±0,02 mm. Esta precisión excepcional garantiza una deposición precisa de la soldadura, minimizando los errores y maximizando la fiabilidad de su módulo LED Conexiones.

  • Modo de deslizamiento de pista en línea recta para un movimiento suave y predecible: Garantice un movimiento suave y controlado de los cabezales de soldadura con el modo de deslizamiento de pista en línea recta. Este sistema de movimiento lineal contribuye a una posicionamiento del cabezal de soldadura, mejorando aún más la precisión de la soldadura y consistencia.

  • Robusta estructura de gobierno de grabado CNC de aluminio: construida para durabilidad y rendimiento duradero. La estructura de gobierno de la máquina está construida con grabado CNC de aluminio, proporcionando un marco robusto y rígido que minimiza las vibraciones y garantiza la estabilidad a largo plazo y el funcionamiento fiable en condiciones exigentes entornos de producción.

Especificaciones técnicas:

Característica Especificación
Voltaje AC220V-50Hz
Tamaño 45cm50cm60cm
Peso 45kg
Poder 350W
Carrera máxima (eje Y) 260 mm
Carrera máxima (eje Z) 120 mm
Rango de temperatura 0-480 °C
Control de la salida de estaño Motor paso a paso 420
Sistema de control Programa de un solo chip
Soporte de diámetro exterior de la punta del cabezal de soldadura 1,0-5,5 mm
Método de calor del cabezal de soldadura Calefacción de alta frecuencia de 120 W
Método de transferencia Transmisión por correa
Diámetro de alambre soportado 0,1 mm-1,2 mm
Soldadura a alta velocidad 0.01 segundos
Precisión de repetición ±0,02 milímetros
Modo de deslizamiento de pista Recta
Estructura de gobernanza Grabado CNC de aluminio

Aplicaciones:

El La máquina de soldar módulo LED completamente automática WPM-142 es ideal para la producción de grandes volúmenes de diversos productos de iluminación LED, entre ellos: